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Headlight Wiring Harness Project

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   harnessdiagram2.jpg

The above diagram illustrates the design and basic layout of a headlamp harness for a vehicle with dual filament sealed beam headlights. 

A PDF version of this diagram is also available for free download using this link:

HarnessDiagram.pdf

The above diagram shows one variation of the parts we stock to build your own custom harness.  The table below provides links to those items as well as variations of those components. this allows our customers to further customize their harness with options like ceramic headlamp plugs and relay bases with mounting tabs.

Headlight Harness Component List

ID # Image Description Qty Our Part #
1 fuseholderkit-250.jpg Weather Resistant Fuse Holder Kit 1

WP-FH-KIT

2 relaybase-pins-250.jpg Relay Mount Base Kit - Standard
2

RELAY-RB-1614 

RELAY-RB-1210

 2* Ceramic Relay Base Kit Relay Mount Base Kit - High Temp Ceramic* 2

CRB-KIT-01

 2* Tab Relay Base Kit Relay Mount Base Kit with Mounting Tab* 2

RELAY-TRB-1614 

RELAY-TRB-1210

3 Tyco 20/30AMP Relay w/ Tab Tyco (Bosch) SPDT 12V Relay w Tab - 20/30AMP 2

RELAY-TYCO-01

 3* Tyco 20/50AMP Relay Tyco (Bosch) SPDT 12V Relay - 20/50AMP* 2

 RELAY-TYCO-02

4 Female Headlight Plug Kit - Plastic Plastic Female H4 Headlight Socket Kit 2

H4F-KIT-P

 4* Female Headlight Plug Kit - Ceramic Ceramic Female H4 Headlight Socket Kit* 2

H4F-KIT-C

5 Male Headlight Plug Kit - Plastic Plastic Male H4 Headlight Plug Kit 1

H4M-KIT-P

   *Indicates an alternative part design to what is shown in the diagram.

 

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